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Evidence Guide: MSTGN4003 - Install and commission process and machine control programs

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTGN4003 - Install and commission process and machine control programs

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Install automatic process and machine control program

  1. Select appropriate program loading technique and connect external loading devices to automatic process and machine control system correctly
  2. Place process and machine control system in correct operational mode to accept program loading
  3. Download program in accordance with manufacturers' recommended procedure, workplace procedures or appropriate SOPs and WHS practices
  4. Undertake checks appropriately during and after downloading to ensure data transfer is accurate and complete
  5. Disconnect all external program loading devices and connections from process and machine control system
Select appropriate program loading technique and connect external loading devices to automatic process and machine control system correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Place process and machine control system in correct operational mode to accept program loading

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Download program in accordance with manufacturers' recommended procedure, workplace procedures or appropriate SOPs and WHS practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Undertake checks appropriately during and after downloading to ensure data transfer is accurate and complete

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Disconnect all external program loading devices and connections from process and machine control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Commission automatic process and machine control program

  1. Determine program format and operational intent
  2. Check program instructions for compliance with specifications
  3. Counter-set software timers to specification, where required
  4. Step through program manually and check and measure outputs for compliance with specifications
  5. Check external inputs for compliance with specifications according to specified procedures
  6. Run program and check total operation for compliance with specifications, where applicable
  7. Assess confirmation of program master copy storage
Determine program format and operational intent

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check program instructions for compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Counter-set software timers to specification, where required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Step through program manually and check and measure outputs for compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check external inputs for compliance with specifications according to specified procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Run program and check total operation for compliance with specifications, where applicable

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess confirmation of program master copy storage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain records

  1. Maintain records and prepare reports, where necessary, in accordance with workplace procedures
Maintain records and prepare reports, where necessary, in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Install automatic process and machine control program

2.1

Select appropriate program loading technique and connect external loading devices to automatic process and machine control system correctly

2.2

Place process and machine control system in correct operational mode to accept program loading

2.3

Download program in accordance with manufacturers' recommended procedure, workplace procedures or appropriate SOPs and WHS practices

2.4

Undertake checks appropriately during and after downloading to ensure data transfer is accurate and complete

2.5

Disconnect all external program loading devices and connections from process and machine control system

3

Commission automatic process and machine control program

3.1

Determine program format and operational intent

3.2

Check program instructions for compliance with specifications

3.3

Counter-set software timers to specification, where required

3.4

Step through program manually and check and measure outputs for compliance with specifications

3.5

Check external inputs for compliance with specifications according to specified procedures

3.6

Run program and check total operation for compliance with specifications, where applicable

3.7

Assess confirmation of program master copy storage

4

Maintain records

4.1

Maintain records and prepare reports, where necessary, in accordance with workplace procedures

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Install automatic process and machine control program

2.1

Select appropriate program loading technique and connect external loading devices to automatic process and machine control system correctly

2.2

Place process and machine control system in correct operational mode to accept program loading

2.3

Download program in accordance with manufacturers' recommended procedure, workplace procedures or appropriate SOPs and WHS practices

2.4

Undertake checks appropriately during and after downloading to ensure data transfer is accurate and complete

2.5

Disconnect all external program loading devices and connections from process and machine control system

3

Commission automatic process and machine control program

3.1

Determine program format and operational intent

3.2

Check program instructions for compliance with specifications

3.3

Counter-set software timers to specification, where required

3.4

Step through program manually and check and measure outputs for compliance with specifications

3.5

Check external inputs for compliance with specifications according to specified procedures

3.6

Run program and check total operation for compliance with specifications, where applicable

3.7

Assess confirmation of program master copy storage

4

Maintain records

4.1

Maintain records and prepare reports, where necessary, in accordance with workplace procedures

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

installing automatic process and machine control program

selecting and using appropriate loading technique

performing checks to ensure accurate data transfer

commissioning automatic process and machine control program

checking program instructions

running program to ensure compliance with specifications

monitoring performance

maintaining accurate records

following workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

appropriate installation and commissioning procedures

quality requirements and relevant standards

machine and equipment manufacturer specifications and instructions

safety and environmental aspects of relevant workplace activities

quality practices

workplace procedures

recording and reporting practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken